Design Overview of the Compact HICLOVER Top-Loading Medical Waste Incinerator (10C20 kg/hour)

The compact HICLOVER top-loading incinerator is engineered for the safe and efficient destruction of infectious and general medical waste, offering a treatment capacity of 10C20 kg/hour. This small-capacity system is specifically designed for rural clinics, health posts, laboratories, mobile medical units, and low-budget healthcare facilities requiring a highly reliable waste-management solution with minimal installation requirements.

Built around a top-loading configuration, the system allows operators to drop waste directly from above, simplifying daily operation and reducing handling risks. This makes it ideal for sites dealing with medical textiles, PPE, contaminated disposables, laboratory residues, and light biological waste.


1. Incineration Process and Combustion Structure

The system uses a dual-stage combustion process to ensure complete destruction of waste and cleaner emissions:

Primary Combustion Chamber

  • Capacity: 220 liters (0.22 m3)

  • Function: Direct burning of infectious or general medical waste

  • Top-loading design for easy, safe waste insertion

  • High-temperature operation to ensure full oxidation of waste materials

Secondary Combustion Chamber

  • Capacity: 145 liters

  • Function: Re-burning of gases from the primary chamber

  • Achieves higher temperatures for improved destruction of airborne contaminants

  • Designed to meet stricter emission expectations in small medical facilities

The two chambers are arranged in a compact side-by-side configuration, minimizing footprint while maintaining efficient airflow and thermal performance.


2. Fuel System and Burner Configuration

The standard fuel source is diesel, with optional support for natural gas or LPG depending on site availability.

Both combustion chambers are equipped with G10LC single-stage burners, providing stable and efficient heating:

The theoretical maximum consumption is 8 kg/hour, based on continuous full-power firing.
However, in real-world operation the burners run intermittently, and the system benefits from waste self-combustion, resulting in lower actual fuel use than the stated maximum.

This makes the unit highly suitable for clinics with limited fuel budgets or inconsistent fuel supply chains.


3. Flue-Gas Treatment and Emission Control

To support cleaner emissions and stronger compliance, the incinerator includes:

Standard System: Dry Scrubber

  • Neutralization of acidic and alkaline components

  • Low maintenance, no wastewater generation

  • Suitable for small medical facilities and rural deployments

Optional System: Wet Scrubber

  • Enhanced removal of fine particles and acid gases

  • Available for regions requiring stricter air-quality standards

Together with high-temperature secondary combustion, the system helps reduce smoke opacity, odors, and harmful organic compounds commonly found in medical waste.


4. Chimney and Exhaust Arrangement

The chimney is designed to safely discharge treated flue gas from the secondary chamber:

  • Supports stable natural draft

  • Stainless-steel options available

  • Optional extended height for windy or densely populated areas

This exhaust structure is optimized for small clinics, mobile medical units, and modular health stations.


5. PLC-Based Automatic Control System

A modern PLC automation panel ensures intuitive and stable operation:

This makes the unit suitable for resource-limited environments where skilled technical personnel may not be available.


6. Key Advantages for Small Healthcare Sites

  • Compact footprint, suitable for indoor/outdoor installation

  • Rapid deployment, minimal civil works required

  • Low fuel consumption with intermittent burner operation

  • Reliable destruction of infectious and general medical waste

  • Top-loading design improves ease of use and operator safety

  • Dual-chamber structure ensures cleaner emissions

  • Budget-friendly, ideal for small clinics, field hospitals, and humanitarian missions

This configuration has proven effective in rural hospitals, mobile vaccination centers, emergency clinics, remote island health posts, and temporary medical stations across Africa, Asia, and Latin America.

Mobile: +86-13813931455(WhatsApp)

Email:     [email protected]     
Email:     [email protected] 

 

2025-11-24/13:47:25

Incinerator Items/Model

HICLOVER TS100(PLC)

 

Burn Rate (Average)

100kg/hour

Feed Capacity(Average)

150kg/feeding

Control Mode

PLC Automatic

Intelligent Sensor

Continuously Feeding with Worker Protection

High Temperature Retention(HTR)

Yes (Adjustable)

Intelligent Save Fuel Function

Yes

Primary Combustion Chamber

1200Liters(1.2m3)

Internal Dimensions

120x100x100cm

Secondary Chamber

600L

Smoke Filter Chamber

Yes

Feed Mode

Manual

Burner Type

Italy Brand

Temperature Monitor

Yes

Temperature Thermometer

Corundum Probe Tube, 1400℃Rate.

Temperature Protection

Yes

Automatic Cooling

Yes

Automatic False Alarm

Yes

Automatic Protection Operator(APO)

Yes

Time Setting

Yes

Progress Display Bar

3.7 in” LCD Screen

Oil Tank

200L

Chimney Type

 Stainless Steel 304

1st. Chamber Temperature

800℃–1000℃

2nd. Chamber Temperature

1000℃-1300℃

Residency Time

2.0 Sec.

Gross Weight

7000kg

External Dimensions

270x170x190cm(Incinerator Main Body)

Burner operation

Automatic On/Off

Dry Scrubber

Optional

Wet Scrubber

Optional

Top Loading Door

Optional

Asbestos Mercury Material

None

Heat Heart Technology(HHT)

Optional

Dual Fuel Type(Oil&Gas)

Optional

Dual Control Mode(Manual/Automatic)

Optional

Temperature Record

Optional

Enhanced Temperature Thermometer

Optional

Incinerator Operator PPE Kits

Optional

Backup Spare Parts Kits

Optional

Mobile Type

Optional:Containerized/Trailer/Sledge Optional

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HICLOVER Solution for Fighting COVID-19, with ISO9001:2015/CE(2006/42/EC,2014/30/EU) Certification.Medical Waste Incinerator |Mobile Incinerator|
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